MANUFACTURE OF PAVING TILES FROM RUBBER TIRE OF CAR TIRES
The business idea for the production of paving from crumb rubber is attractive for its simplicity, profitability and, most importantly, a useful product. After all, the basis of production raw materials is rubber crumb, which is produced by processing old car tires. And this is a strong and durable material, the properties of which include this tile. You can establish a production line even in garage conditions. And the demand for these products is constantly growing, as well as for other universal building materials. Next, consider the advantages and profitability of a business idea in numbers.
ADVANTAGES OF Paving slabs made of rubber crumb for coating
The main advantages of rubber crumb tiles compared to paving vibrocast concrete tiles or other types of coatings:
Durable Tiles with rubber crumb have high resistance to any temperature effects of the atmosphere. Maintains the integrity of the form when exposed to any climatic conditions (does not crack and does not crumble from frost). Such resistance to the negative impact of the environment makes it attractive to consumers. As well as high durability of the material, which serves up to 20 years in intensive use.
Safety The tile not only softens any shock during a fall, but also produces an anti-slip effect on its surface, which is very important in snowy winters or rainy autumn.
Not demanding to care. Ease of maintenance, due to the ease of cleaning the surface of dirt. It has excellent resistance to various engine oils, chemicals, and other reagents, making it possible to use tiles more widely. It is also worth noting that rubber crumb tiles successfully pass water through themselves; puddles will never form on it. And at the same time, a rather low indicator of the porosity of the coating, which does not allow moisture to penetrate inside. Water and moisture flows into the inter-tile space, without the possibility of lingering on the surface.
Easy to install and install. To lay down on any flat foundation: sand, concrete, wood. There are no difficulties during installation. The hassle-free ability to replace a damaged plate without a whole dismantling.
Aesthetic. It retains its shape and color brightness throughout the entire period of operation. Few coatings have such high levels of preservation of color and aesthetic appearance. For example, ordinary paving slabs from concrete very quickly fade, turn pale and lose their color brightness.
izgotovleniye-trotuarnoy-plitkiProduction of vibrocast paving slabs at home.
These coating advantages allow crumb rubber tiles to cover a wide range of applications:
children’s and sports grounds;
parking lots, garages and car services;
warehouses and basements;
cowsheds, chicken coops, sheds and other premises with animals;
courtyards and parks.
The market for such universal building materials is constantly growing.
EQUIPMENT FOR THE PRODUCTION OF RUBBER TILE TILES
Production of rubber flooring.
The production of rubber flooring does not require large financial investments. The minimum set of equipment and materials for a successful start of a business for the production of colored tiles from rubber crumb consists of:
Hydraulic press with a force of up to 12 tons – 1 pc. It is used for cold pressing technology with subsequent processing of the material in a heating cabinet. And for the technology of hot pressing a volcanic press will be required (it is also called a thermoforming press). It is more expensive, but then you do not need to purchase a heating cabinet. Therefore, hot pressing technology requires less time (save 4 hours).
Mixer with dispenser for the preparation of raw materials – 2 pcs. In one mixer, a mixture is prepared for the top layer of the tile, and in the second – for the bottom.
Thermocase – 1 pc. In the presence of a volcanic press – not required.
Decorating table – 1 pc.
Molds (matrixes) – 20 pcs. Necessarily new without bevels with smooth sides.
Carts for molds – 2 pcs.
Scales – 2 pcs.
Tools for work and installation (shovels, buckets, scoops, etc.) – one set.
Instructions and training materials (technology and formulation).
1 worker manages to cope with a production volume of 40m2 per shift. 2 workers on the same equipment increase the productivity of the line in two. Despite the fact that the price of rubber crumb tiles starts at $ 19 per 1 m2.